Average Repair Costs for 4 Common Furnace Issues

November 30, 2021

Your furnace is a key part of your home. Without one, you wouldn’t be able to stay warm during the winter. Yet furnaces can have some problems that are more typical than others.

Let’s go over these problems and about what they might cost to fix so you know before you call an HVAC technician. Some of the most common furnace repair problems include:

  • Furnace won’t turn on
  • Furnace doesn’t stay lit
  • Furnace won’t blow hot air
  • Furnace won’t turn off

1. Furnace Won’t Turn On

There are a few reasons why your furnace won’t turn on, so make sure to check all of them.

  • Is your thermostat set right? Make sure it’s set to “heat,” “auto” and that your preferred temperature is greater than the room’s current temperature. If you have a programmable thermostat, make sure it has fresh batteries.
  • Is the circuit breaker tripped? Your furnace can’t run if it doesn’t have electricity. Reset the switch if it’s facing the outside of the electrical panel.
  • Is the furnace switch off? Your furnace has a power switch located on or near it. Because this switch looks like a light switch, it’s easy to accidentally turn it off. If it was off, it may take your furnace a few minutes to turn on.
  • Is the air filter clean? A dirty air filter can create a lot of issues for your furnace. Get a new one if you can’t see light through it.

Estimated Repair Cost

This issue can be complex, so the estimated cost to repair it varies according to what’s wrong.

2. Furnace Won’t Stay Lit

Your furnace uses a specific sequence when it starts heating your home.

  1. Your thermostat detects the temperature has dropped and tells your furnace to turn on.
  2. The draft inducer fan turns on to bring in fresh air for combustion.
  3. The gas valve unlocks for the burners, which are ignited electronically.
  4. The flame sensor tells your furnace the burners have been ignited.

If something is wrong during the sequence, your furnace will shut down as a safety precaution.

A couple of potential causes for this problem include:

  • Dirty or malfunctioning flame sensor. If the sensor doesn’t sense a flame, it will shut off your furnace to prevent natural gas from getting into your home. The ignition process corrodes flame sensors as time passes. While cleaning during annual furnace maintenance can help, yours may ultimately need to be replaced.
  • Bad limit switch. This safety feature will shut off your furnace if it detects backdrafting. Backdrafting is hazardous, because carbon monoxide and natural gas can seep into your home. These switches can malfunction due to age, damage or dust accumulation.
  • Old thermostat. If your thermostat isn’t working correctly, your furnace won’t be able to run.
  • Dirty air filter. A dirty air filter can limit airflow and cause your furnace to shut down to avoid overheating. Make sure to replace yours every 30 to 90 days, or anytime you can’t see light through it.

Estimated Repair Cost

These costs are estimates, so it’s important to note yours may fluctuate based on your furnace’s brand and model.

  • Flame sensor: $350–$500
  • Limit switch: $150–$300
  • Thermostat: $150–$350
  • Furnace filter: $10-$30

3. Furnace Won’t Blow Hot Air

In many cases, this problem is tied to an incorrect thermostat setting or a dusty air filter that’s restricting airflow. Follow the steps above to resolve the issue.

4. Furnace Won’t Turn Off

If it’s extremely chilly outside or you like your home to be warm, your furnace may be running for a long time.

If this isn’t what's happening, ensure your thermostat is set correctly and running properly. If your fan setting is at “on,” the blower motor will be going even when the furnace isn’t, so it’ll seem like your furnace is on all the time.

Otherwise, there might be an issue with the blower motor or your ductwork may be losing air, forcing your furnace to run continuously to make up for the lost air.

Estimated Repair Cost

These costs are estimates, so it’s important to note yours may be different based on your furnace’s brand and model.

  • New blower motor: $250–$800
  • Seal ductwork: varies based on house size

Phelps Heating & Cooling Can Resolve Your Furnace Issues Quickly and Affordably

Furnace problems can be an expensive headache, but not when you work with Phelps Heating & Cooling. We’ve been delivering the quality, affordable furnace repair Hodgenville homeowners have trusted since 1933. Contact us at 270-358-3167 to receive your free estimate today.